1. Freeze core requirements
Ultra fast cooling: The center temperature needs to be lowered from 0 ℃ to below -20 ℃ within 30 minutes, quickly passing through the ice crystal danger zone of -1 ℃~-5 ℃ to avoid muscle fiber rupture.
Cryogenic locking: The final freezing temperature needs to reach -35 ℃~-45 ℃, forming small and uniform ice crystals of ≤ 5 μ m, maximizing the retention of moisture and taste.
Low temperature chain throughout the entire process: from raw material fishing to freezing storage, the temperature does not exceed 4 ℃ to prevent spoilage caused by exposure to room temperature.
2. General process flow
Raw material acceptance (fresh/frozen) → cleaning treatment (descaling/removing internal organs/shells) → cutting and trimming (as needed) → pre cooling (0-2 ℃, 10-20 minutes) → preservation treatment (optional) → draining → quick freezing → ice coating (optional) → packaging → frozen storage (-18 ℃± 1 ℃)
Key steps: Pre cooling requires rapid removal of heat from the catch, and freshness preservation treatment is targeted at categories that are prone to blackening. After quick freezing, they need to be transferred to frozen storage within 1 hour to avoid reheating.
Shelf life: Under reasonable processing, fish can last for 6-12 months, shrimp for 4-8 months, and shellfish for 3-6 months.
|
Device Type |
Applicable Products |
Advantage |
|
Spiral Quick Freezer |
Whole fish, fish slices, shrimp with shells |
Small footprint, continuous production, high temperature uniformity |
|
Individual Quick Freezer |
Shrimp, diced fish, shellfish meat |
Single unit quick freezing without adhesion, direct packaging for discharge, high efficiency |
